Split-Type Medium-Speed Wire Cutting Machine

Split-Type Medium-Speed Wire EDM Machine-T400

The Medium-Speed Wire EDM Machine offers precise, efficient cutting for complex metal parts. It combines high cutting speed with excellent surface finish and low wire consumption. Ideal for mold making, tooling, and precision components, it ensures stable performance and easy operation.

1.High Precision Cutting – Suitable for complex metal parts with tight tolerances.

2.Efficient Performance – Combines fast cutting speed with stable operation.

3.Excellent Surface Finish – Achieves smooth surfaces with low Ra values.

4.Low Wire Consumption – Reduces operating cost with efficient wire usage.

5.User-Friendly Operation – Easy to use, ideal for both skilled and general operators.

6.Versatile Applications – Perfect for mold making, tooling, and precision component manufacturing.

Product Details

1. Cutting Precision：Supports up to 7-pass cutting with surface roughness reaching Ra ≤ 0.6μm. A typical 1 rough + 2 finish cuts can already deliver excellent accuracy.

2. Wire Feeding System：Intelligent variable-frequency design adjusts speed automatically between 3–11 m/s, using non-contact switching for extended motor life.

3. Wire Tensioning：Dual-side automatic wire tensioning reduces vibration during direction change, enhancing cut stability and minimizing surface striping.

4. Power Supply：Advanced streak-free discharge system eliminates common black-and-white ripple effects during multi-pass cutting.

5. Ease of Use：Auto wire threading, expert parameter library, and intuitive CNC interface streamline setup and improve productivity.

6.Component Quality：All key electrical parts use premium brands like Panasonic and Schneider, ensuring durability and performance consistency.

No.	Item	Unit	Parameter	Remarks
1	Machine size	mm	165020001900
2	Machine weight	KG	2500
3	Table travel (x×y)	mm	500*400
4	Table size	mm	760*540
5	UV axis travel	mm	40*40
6	Maximum thickness	mm	300/500
7	Max. cutting taper	degree	±6/80mm
8	Maximum workpiece mass	KG	500
9	Optimum machining accuracy	mm	±0.005
10	Optimum roughness Ra	µm	0.8~1.0
11	Electrode wire diameter φ	mm	0.12~0.25
12	Maximum cutting speed	mm²/min	260
13	Type of cutting fluid	/	Aqueous / Emulsified paste
14	Cutting fluid filtration method		Sedimentation, filter cartridge, magnetic suction
15	Cutting fluid filtration accuracy	mm	0.01
16	Cutting fluid tank capacity	L	100
17	Maximum processing current	A	10
18	Minimum command unit	mm	0.001
19	XY-axis drive type		AC servo drive
20	UV-axis drive type		Hybrid motor (subdivided)	Supports rapid traverse and high accuracy.
21	Wire transport system control method		Frequency control
22	Wire transport speed	m/s	3.6~11.6
23	Maximum power consumption of machine	KVA	2.5
24	Round runout of wire storage cylinder	mm	0.01

The device features a high-frequency discharge system with high efficiency, low wire consumption, and easy adjustment. It can process materials up to 300mm thick with ease and can handle thicknesses exceeding 1000mm. For materials within 300mm thickness, the cutting is stable and fast, producing smooth surfaces without noticeable directional marks. Under normal operating current of 7-9A, the machining efficiency exceeds 12,000 mm²/hour, ranking it among the top performers in the industry.

The system offers a high level of automation with features such as edge detection, centering, axis shifting, and more. Operators can easily achieve machining tasks with minimal input. Key functions include multi-directional edge finding, slot centering, rectangular centering at various angles, three-point circle center location, rectangle frame centering, internal and external corner detection, and automatic angle alignment. For each probing operation, users can adjust the number of points and probing speed as needed to meet specific accuracy requirements.

The machine bed is made of high-strength cast iron with a T-shaped base and C-frame structure, providing excellent rigidity and strength. This design ensures good vibration resistance, stable accuracy, and long-term precision retention, making it ideal for high-precision EDM operations.

The electrical control board is independently developed in-house, ensuring full compatibility with the machine’s hardware and software systems. This self-developed design allows for greater customization, improved reliability, and more precise control over the EDM cutting process, resulting in enhanced performance and long-term stability.