E-Type Integrated Wire EDM Machine

The E-Type Integrated Wire EDM Machine is a compact, high-performance medium-speed wire cutting solution designed for precision machining applications. Featuring a robust stepper motor drive system, it achieves cutting accuracy up to ±0.005mm and surface finishes as fine as Ra ≤ 1.0μm. With a space-saving integrated structure, this machine offers excellent efficiency (up to 200mm²/min), multi-pass cutting, and ±6° taper capability over 80mm thickness. It’s an ideal choice for small and medium-sized manufacturers seeking reliable, cost-effective performance for tool, mold, and precision parts processing.

1. High Precision Machining: Delivers ±0.005mm accuracy with surface finish up to Ra ≤ 1.0μm for precision parts and molds.

2. Compact Integrated Structure: Space-saving all-in-one design ensures easy transportation and installation.

3. High Cost Performance: Stepper motor drive system offers lower investment and operating costs—ideal for small and medium enterprises.

4. Stable and Low Maintenance: Proven open-loop control provides reliable operation with minimal maintenance.

5. Versatile Cutting Capability: Supports multi-pass cutting and ±6° taper over 80mm thickness for flexible applications.

Product Details

1. Compact Integrated Structure: Space-saving design allows for easy transportation and installation.

2. Stable Performance & Low Maintenance: Proven stepper drive system ensures reliability with minimal upkeep.

3. High Cost Performance: Lower investment and operating cost—ideal for small and medium manufacturers.

4. Precision Machining ±0.005mm: Suitable for precision parts and mold processing with excellent accuracy.

5. Multi-pass Cutting with Superior Surface Finish: Surface roughness Ra ≤1.0μm, perfect for high-finish requirements.

Type	Unit	E35	E45	E50	E63
Working table size (L×W)	mm	745×525	840×630	1050×700	1200×830
XYZ spindle travel	mm	350×450×300	450×550×300	500×650×300	630×800× 400
Max. weight of workpiece	kg	400	600	800	1000
Machine dimensions (L×W×H)	mm	1750×1500×1750	1950×1700×1800	2100×1900×1850	2300×2100×1950
Weight of machine tool	kg	1400	1800	2500	3000
UV spindle travel	mm	60×60	60×60	60×60	60×60
Max. cutting taper	°	±6°/80	±6°/80	±6°/80	±6°/80
Max. cutting thickness	mm	300	300	300	400
Best finish	μm	≤1.0	≤1.0	≤1.0	≤1.0
Three blade cutting accuracy	mm	±0.005	±0.005	±0.005	±0.005
Cutting efficiency	mm²/min	0~200	0~200	0~200	0~200
Wire diameter range	mm	Φ0.15~Φ0.20	Φ0.15~Φ0.20	Φ0.15~Φ0.20	Φ0.15~Φ0.20
Power consumption	KVA	3	3	3	3
Machine tool power supply	AC/Hz	380V 50/60Hz	380V 50/60Hz	380V 50/60Hz	380V 50/60Hz

Z-axis lifting method	Electric
Number of linkage axes (X, Y, U, V)	4 axes
Drive method	Stepping motor
Interface Language	Chinese, English, Russian
Control mode	Open loop
Liquid capacity	≈130L
Filtering method	Single pump multiple filtration
Communication method	USB devices, LAN
Display method	LED display

The device features a high-frequency discharge system with high efficiency, low wire consumption, and easy adjustment. It can process materials up to 300mm thick with ease and can handle thicknesses exceeding 1000mm. For materials within 300mm thickness, the cutting is stable and fast, producing smooth surfaces without noticeable directional marks. Under normal operating current of 7-9A, the machining efficiency exceeds 12,000 mm²/hour, ranking it among the top performers in the industry.

The system offers a high level of automation with features such as edge detection, centering, axis shifting, and more. Operators can easily achieve machining tasks with minimal input. Key functions include multi-directional edge finding, slot centering, rectangular centering at various angles, three-point circle center location, rectangle frame centering, internal and external corner detection, and automatic angle alignment. For each probing operation, users can adjust the number of points and probing speed as needed to meet specific accuracy requirements.

The machine bed is made of high-strength cast iron with a T-shaped base and C-frame structure, providing excellent rigidity and strength. This design ensures good vibration resistance, stable accuracy, and long-term precision retention, making it ideal for high-precision EDM operations.

The electrical control board is independently developed in-house, ensuring full compatibility with the machine’s hardware and software systems. This self-developed design allows for greater customization, improved reliability, and more precise control over the EDM cutting process, resulting in enhanced performance and long-term stability.